Job description
POWERHOUSE TECHNICIAN
JOB SUMMARY
Become fully proficient at maintaining safe and efficient operating conditions of all wastewater treatment equipment, (plus auxiliary equipment), steam boiler/chilled water plant equipment, and monitor the compressed air equipment and the distribution systems. Under indirect and intermittent supervision of a Plant Manager and occasional work direction of other Powerhouse Technicians, operates and provides protection on all plant equipment. Performs operating care and maintenance on plant equipment. Trains other Powerhouse Technicians. Must be able to work independently and with a team, to perform required repairs by means of proper troubleshooting and repair methods.
LICENSE REQUIREMENTS
- High Pressure (HP) Steam Boiler Operator License from the City of Detroit, City of Dearborn or State of Michigan
- Section 608 Technician Certification for Refrigeration Handling
- At the time of hiring no licenses is required. After 18-months or Step 4 of the PTU a Section 608 Technician Certification for refrigerant handling is required from the Refrigeration Environmental Protection Association, Inc. (R.E.P.A.) or equivalent.
ESSENTIAL FUNCTIONS
- Carries out verbal or written operating orders and instructions of Plant Manager and other Powerhouse Technicians. Starts stops and/or regulates plant equipment. Diagnoses, compensates, and corrects various operating conditions on equipment through the use of automatic control systems or manual regulation.
- Operates equipment such as steam generators (boilers), turbine pumps and fans, system steam regulating valves, electrical equipment, chillers and cooling towers, air compressors, pumps and their attendant auxiliaries to maintain loads, voltages, frequencies, pressures, temperatures and flows, etc., as required.
- Directs the work of other Powerhouse Technicians in starting, stopping, and regulating plant equipment, protective lock/tagging, switching, inspections, etc.
- Reads and interprets operating orders, blueprints, and sketches, etc.
- Inspects assigned plant equipment for efficiency and safety. Looks for defects in equipment, faulty operating, poor housekeeping, fire hazards, unsafe working conditions, etc., and takes corrective action as necessary. Troubleshoots assigned plant equipment. Recommends and assists in developing changes in operating procedures.
- Accepts or rejects (as delegated by Plant Manager) new, rebuilt, or repaired equipment for services.
- Keeps Plant Manager and other Powerhouse Technicians informed of status of equipment and conditions and prepared repair requests as needed.
- Plans, coordinates and performs or directs the Lock-out/Tagging-out operations on plant equipment.
- Performs and/or directs others to perform the operating care and maintenance on power plant equipment such as, cleaning, lubricating, changing oil, brushes, packing valves, pumps, changing water glasses, filters, cleaning burner tips, replaces sections of threaded pipe, valves, fittings, etc.
- Reads and records data from various plant instrumentation. Maintains files of operating and work orders, lubrication records, etc. Fills out necessary operating records, reports, changes charts, etc.
- Adjustment and logging of chemical changes, troubleshooting, and pump adjustments in a defined format. Handle corrosive chemicals and wear proper protective equipment. Monitoring of all chemical feed systems. Mixing and dilution of lab chemicals. Extensive jar testing for chemical feed rates.
- Daily operation of the Atomic Analyzer for monitor of metal limits. Sampling for process optimization: Assembly influent, effluent, and jar; EMF influent, effluent, and jar; testing of concentrate and sludge from sludge mix tank. Knowledge of WWTP chemistry and the impact on our process - pH testing, jar testing using anionic, cationic, alum, caustic, ferric chloride, defoamer, AA Standards, etc. Daily collection of sludge sample using Imhoff cones to set lamella pump rate.
- Interact with City of Hamtramck when compliance sampling is being performed. Monitor oil shipments and oil storage tanks. Facilitate lab sampling for compliance. Have knowledge of our legal requirements and permit when discharging to municipality.
- Assists in developing and preparing PTU’s: Trains Powerhouse Technicians as requested.
- Uses computer terminal to process work request/work orders to obtain and enter information the performance of maintenance duties.
- Assists other Powerhouse technicians or vendor representatives with the repair of plant and distribution equipment.
- Performs mechanical maintenance in varying degrees to turbines, steam generators, boilers, auxiliaries, chillers, air compressors, pumps and mobile equipment.
- Fills out written reports on inspections and repairs made to equipment and verbally reports on faulty or unsafe equipment to the Plant Manager.
- Erects protective barriers around work locations to protect general public and other employees from possible injury. Protects people and equipment from falling sparks from burning metal and properly positions protective blankets during cutting, brazing, welding, etc. Uses welding helmet and protective goggles to prevent eye or face injury and protective gloves to prevent hand burns. Has the knowledge necessary to properly use radio communication with Powerhouse Technicians and other employees of the Company.
- Assists in performing electrical maintenance to a variety of plant electrical and distribution equipment 480v or lower by rebuilding, installing, inspecting, adjusting, repairing, testing and/or modifying circuit breakers, relays (as they apply to plant auxiliaries, etc.), motors, power and control wiring, conduit, oil and gas ignition systems, exciters, switchgear, disconnects, general lighting and communications systems, etc.
- Operates the bridge crane to make special lifts such as rolling out bearings for inspection etc.
- Develops and builds special tools, jigs, and fixtures, as necessary.
- Perform repair and maintenance work on control equipment associated with steam, compressed air, wastewater, and chilled water plant operation. Observe equipment operation to determine the nature of operating problems. Use appropriate test instruments to diagnose and locate the trouble and the reason for malfunction; make needed repairs. Replace, adjust and calibrate components to align control apparatus to required operating specifications.
- Assists in general electrical repair and maintenance as needed including replacing fuses, light bulbs, motor controls, switches, etc.
- Assists in running conduit, repair lighting, troubleshoots all electrical systems and controls.
- Overhauls, inspects, installs, repairs, tests and/or modifies hydraulic systems, bearings, valves, governors, wear blocks, gas and oil ignition systems, safety valves, fans, compressors, pumps, fluid coupling drives; breakers, belts and idlers. Internal combustion engines (gasoline and diesel fuel), torque converters, transmissions, fuel injectors, brakes, hydraulic systems, etc.
- Performs pipe and valve repairs to plant and distribution systems by removing, cutting, fitting, installing, checking, laying out, bending and/or modifying pipe lines and tubing; carrying water, steam, air, natural gas, oil, hydrogen, nitrogen, chemicals, acids, sewage, lubricants, gasoline and diesel fuels. Occasionally applies refractory cement to boiler tubing.
- Performs electric and acetylene welding, brazing, burning, silver soldering, etc., to rebuild, repair, modify and/or fabricate plant and distribution equipment.
- Performs structural steel maintenance on plant equipment by inspecting, installing, repairing, removing, modifying, laying out, and fabricating iron and steel components such as, stacks, ducts, equipment housings, beams, plates, column, hand rails, platforms, walkways, all types of scaffolding, etc. Performs burning and uncertified welding. Rigs equipment and material for unusual or heavy lifts, and scaffolding and work platforms for personnel safety, etc. Operates cranes and other lifting or hoisting equipment as required.
- Troubleshoots plant equipment as called for by daily work orders, inspects protective lock-out/tag-out. Reads, interprets, and works from blueprints, drawings and diagrams, OEM manuals, etc.
- Uses hand tools and instruments such as hammers, chippers, chisels, impact and torque wrenches, hand grinders, pliers, screwdrivers, calipers, feeler depth and indicating gauges, micrometers, test lamps, ammeters, valve grinding tools, etc. Erects scaffolding as necessary and performs rigging to make lifts and moves for safe handling of plant equipment.
- Operates machine tools such as lathe, shaper, drill press, grinder, radial drill, surface grinder, air motor, arbor press, skill saw, etc., to fabricate new or repair old parts.
- Fills out written reports on inspections and repairs made to plant and distribution equipment and verbally reports on faulty or unsafe equipment to the Plant Manager.
- Operates: mobile equipment under working conditions to check and to facilitate repairs; plant cranes and lift trucks to move materials or equipment.
- Perform the installation, removal and repair of insulation, masonry and refractories on plant and distribution equipment and structures.
- Make sure that equipment, tools, work areas and shops are maintained in a clean and orderly condition; keep Company properties clean and neat
- Must know, practice and comply with all Company safety and health policies and procedures applicable to work being performed. Furthermore, must write Safe Job Procedures when requested
- Inspect Company vehicles prior to operation to maintain safe operation and avoid trouble and delays during scheduled work
- Quickly respond to emergency call outs.
NON-ESSENTIAL FUNCTIONS
- Assist other employees of any classification and any department as directed.
- Performs housekeeping duties as assigned and directed including cleaning motors, pumps, control panels, floors, restrooms etc.
- Assist and fill in positions for others as directed
- Perform other work as directed.
- Continue educational growth by attending Company sponsored classes, learning new skills to advance to the next step in the PTU progression
- Assist with the training of other personnel in PTU program
MINIMUM QUALIFICATIONS
- High school graduate or GED.
- Must have good eyesight (able to distinguish colors), hearing and manual dexterity.
- Must have the ability to work independently or alongside others as part of a team.
- Must have valid State of Michigan Driver’s License and the ability to operate a manual shift vehicle.
- Must be able and willing to work in a variety of environments, such as cold weather, confined spaces, high areas, areas of increased temperature and humidity.
- Must be capable of heavy lifting (30#), climbing steps, ladders, and scaffolding.
- Must be able to perform practical calculations in arithmetic involving fractions and decimals and have the knowledge of common, weights and measures.
- Must be able to stand for long periods and perform repetitious tasks.
- Must be willing and able to work any given shift, at any BO&MS LLC location and be available for emergency callouts when needed.
- Must have a good mechanical aptitude, be able to read precision measuring equipment and have a skilled use of hand tools.
- Must be able to perform given tasks with little supervision.
- Must present a good company image when dealing with visitors, customers, and vendors.
- Conduct daily Job Hazard Assessments (JHA) and train, correct and/or communicate problems to employees and management.
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